380V 50HZ 20 - 25 kg/h Paper and Tobacco Thread Split Machine Cigarette Reclaimer

Paper and Tobacco Thread Split Machine

This paper and tobacco thread split machine has the advantages of concise and nice structure, energy-saving, easy-operating, high threshing performance rate, no tobacco paper tows during the recovery of tobacco threads, little smashing of the tobacco threads, and high production rate . The residual tobacco threads treated by this machine can be used to re-produce cigarettes without any other processing. This machine plays an important role in reducing tobacco consumption in cigarette-making factories, and in increasing economic profit for the factories.

Main Technical Specifications

1. Exterior Size:

Cutting System(L×W×H): 2200×680×1000mm

SplitSystem(L×W×H): 2820×825×730mm

1. Production Rate:20-25kg/h
2. Recovery Rate of Tobacco Threads:93%
3. Conversion Rate for Whole Tobacco Threads: 85%
4. Impurity Percentage:1.7%
5. Power Supply:380V 50HZ
6. Gross Power for Motor

Power Supply

This machine adopts the three-phase four-wire system, 3N-380V/220V, 50HZ.The power is plugged through the X1 cable connector couple of the provided main motor. The gross power for the power supply configuration is 3KVA.

Electrical Driving Force

4.1.The provided power for M1 main transmission reduction box Y2-801-4 is 0.55KW, 1390r/min, reduction transmission proportion is 1:9.It is used to drive the tobacco cutting part and elevator belt.

 4.2  The power for M2 cutting knife motor Y801-2 is 0.75 KW, 2825  r/min. It is used to cut off waste  cigarette  and bring to the vibrating screen split system by main dragging belt.

4.3  The power for M3 vibrating screen Y100L-6 is 1.5KW, with   940  r/min. It will drive the vibrating screen to split the tobacco threads from shredded paper and filter tip.

• The above motors use F1, F2 and F3 motor breakers accordingly, with over-load and over-current protection.
• The motor M1 for main transmission reduction box is controlled by relay K1 , and it is manipulated by button switches S1 and S3 to enable and stop; Cutting knife Motor M2 and vibrating screen motor M3 are controlled by relays K2 and K3 separately, with button switches S2and S4 to enable and stop.

Electrical Operation

5.1 Switch to enable power Q1.

5.2 Enable relays F1and F2 when start the machine for the first time: but  no need and start again later, except for the breakdown maintenance

5.3 Enable button switches S1 and S3 , the horizontal conveying belt and the vibrating screen in the cutting part will start to operate.)

5.4 In case of emergency, press S2 and S4, the main motor and the vibrating screen in the cutting part will stop running .After troubleshooting press S1 and S3 again to restart the machine.

Use Adjustments

1. Notes
2. This machine can only be operated by 2 people .When cutting knife protection shield is open, the operation to press the “enable” button is forbidden.
3. No metal objects in the residual cigarettes that are to be put in the machine.
4. Operation and Maintenance

This machine needs following inspection and maintenance after running for one week:

1. Clean dust and impurities inside the machine.
2. Check the lubricating oil quantity and quality in the speed reducer.
3. Check the tightness of the synchronous belt adjust in time.
4. Check the wear and tear for the knives, change in time if needed.